Smart Toilet Factory Production Process Revealed in 2024

Contents

• 1 Revealing the Production Process of Smart Toilets Factory in 2024
• 2 Explore the Production Process of LetonSmart Smart Toilets
  • 2.1 Factory Laboratory Testing
  • 2.2 Performance Testing

Revealing the Production Process of Smart Toilets Factory in 2024

The production line process for smart toilet factory primarily consists of four main stages:

1. Raw Material Procurement

The manufacturing of smart toilet factory requires a variety of raw materials, including ceramics, plastics, and electronic components. Manufacturers typically collaborate with multiple suppliers to ensure the quality and stable supply of these materials.

2. Production Process

   Ceramic Forming: Raw materials are mixed, filtered, and molded to form the toilet body.
   Sintering: The molded toilet body is placed in a high-temperature furnace for sintering, which enhances its hardness, density, and wear resistance.
   Injection Molding: Plastic pellets are melted and injected into molds to create components such as the toilet seat and lid.
   Electronic Component Assembly: Electronic components such as circuit boards and sensors are assembled and installed into the toilet to enable smart features.
   Assembly: The ceramic parts and various components are assembled together to form the finished smart toilet.

3. Quality Inspection

Each step of the production line involves quality checks, including testing the strength of the ceramic body and checking for leaks. The final product undergoes comprehensive testing to ensure that all indicators meet national standards.

4. Packaging and Shipping

Once production is complete, the toilets are packaged, which includes wrapping with plastic film and placing in cardboard boxes. After packaging, the products are ready for shipment and sale.

The production process for smart toilets is relatively complex, involving multiple procedures and various raw materials. Manufacturers must strictly control each stage of the process to ensure the quality and performance of the finished smart toilet.

Explore the Production Process of LetonSmart Smart Toilets

The main process for LetonSmart smart toilets factory involves several key steps beyond just the injection molding of the primary materials. After the injection molding, components undergo assembly and inspection before the final assembly of the whole unit. The factory’s production line is highly specialized and meticulously managed. After all steps are completed, the Quality Control department performs random sampling and aging tests on the newly produced smart toilets.

Factory Laboratory Testing

In the laboratory, a variety of testing equipment is employed to ensure the multifunctionality of smart toilets. All products of smart toilet factory must pass tests such as high and low temperatures, moisture resistance, and more.

Aging Tests: This is a standard procedure in the electronics industry used to identify defective products early. Counterfeit manufacturers often skip this step to save costs and shorten production time. Aging typically involves running the product continuously for 8 hours with thousands of boards operating together, which can be a significant expense for counterfeiters. Therefore, aging tests for core components are crucial.

Longevity Testing: This addresses concerns about the lifespan of smart toilets, which is around ten years. This test is used to assess the maximum usage time of mechanical components.

Seat Load and Swivel Testing: This test measures the mechanical strength of the toilet seat. Testing equipment applies force, swings, impacts, and twists the component to ensure it is sturdy and reliable.

Seat Lid Damping Test: Unlike regular toilet lids that fall rapidly with a “clack,” smart toilets feature a damping mechanism for a slow, silent close. Durability testing for the damping mechanism is crucial, with a set number of “65,000” cycles. The buffer and hinge must remain intact and functional after this many cycles to pass the test.

Performance Testing

Water Temperature Ramp Test: This test checks whether the temperature can quickly switch to the desired warm water level within a specified range. (Note: Water temperature settings are also finely segmented.)

Performance Tests: These include siphon prevention, waterproof agent testing, and backflow prevention tests. They check whether the flush is effective, whether the ceramic body can withstand water pressure, and other basic performance aspects of the smart toilet.

Moisture and Waterproof Testing: In bathrooms where wet and dry areas are not separated, it is critical to test the smart toilet’s moisture and waterproof capabilities.

Plastic Heat Aging Resistance Testing: This assesses how well the plastic components withstand heat aging. Only if the smart toilet continues to operate normally under extreme conditions does it meet the standard.

Qualified products must undergo these extensive procedures and tests before they can be released. To produce more high-quality products, companies need ongoing innovation and technological advancement to enhance user experience. This is the core standard and long-term commitment of LetonSmart’s smart toilet factory.