Where Are Smart Toilets Toto Made?

Smart toilets have transformed modern bathrooms, blending advanced technology with superior comfort and hygiene. Toto, a globally recognized Japanese brand, leads the industry with its innovative smart toilets, often featuring bidet functions, heated seats, and eco-friendly designs. As demand for these products grows, many wonder: where are smart toilets Toto made? This article explores Toto’s manufacturing locations worldwide, offering a detailed look at its production network, processes, and strategic decisions, optimized for the SEO keyword “smart toilets Toto.”

Contents

• 1 What Are Smart Toilets Toto?
• 2 Toto’s Global Manufacturing Network
  • 2.1 Japan: The Innovation Hub
  • 2.2 United States: Serving North America
  • 2.3 Thailand and Malaysia: Component Production Powerhouses
  • 2.4 Germany: European Market Expansion
  • 2.5 China and Beyond: Asia-Pacific Growth
• 3 Manufacturing Process: From Components to Assembly
• 4 Strategic Benefits of Global Production
• 5 Quality Standards Across Facilities
• 6 Why Manufacturing Locations Matter
• 7 Conclusion

What Are Smart Toilets Toto?

Toto Ltd., established in 1917 in Kitakyushu, Japan, pioneered the smart toilet industry with the invention of the Washlet in 1980—a bidet-style toilet seat that set a new standard for bathroom fixtures. Smart toilets Toto produce today integrate ceramic toilet bowls with electronic Washlet seats, offering features like warm water cleansing, air drying, self-cleaning nozzles, and water-saving flush systems. These products cater to diverse markets, from luxury homeowners to commercial facilities, and compete with international brands like Kohler while inspiring factory brands like Keorh, which also specialize in smart toilet production.

Toto’s Global Manufacturing Network

Toto operates a sophisticated global manufacturing network, producing smart toilets and their components across multiple countries. This decentralized approach ensures efficiency, quality, and market adaptability. Key manufacturing locations include Japan, the United States, Thailand, Malaysia, Germany, and China, each playing a distinct role in crafting Toto’s smart toilet lineup.

Japan: The Innovation Hub

Japan, Toto’s homeland, remains a cornerstone of its manufacturing operations. Facilities in Kitakyushu and other regions produce high-end smart toilets, such as the Neorest series, renowned for their cutting-edge technology and sleek design. Japanese plants leverage advanced robotics and precision engineering, reflecting the nation’s reputation for craftsmanship. Ceramic components are fired at temperatures exceeding 1,200°C to create durable, stain-resistant vitreous china, while Washlet seats undergo rigorous electronic testing to ensure flawless performance. These facilities prioritize research and development, driving innovations that keep smart toilets Toto ahead of competitors like Kohler.

United States: Serving North America

Toto has established significant manufacturing operations in the United States to meet North American demand. Plants in Morrow, Georgia, and California focus on producing ceramic toilet bowls and assembling smart toilets for the U.S. market. The Georgia facility, spanning over 800,000 square feet, includes manufacturing, assembly, and distribution operations, producing models tailored to American preferences, such as the Aquia IV with Washlet+ integration. Local production reduces shipping costs, shortens delivery times, and aligns with U.S. plumbing standards, giving Toto a competitive edge over brands relying solely on imports.

Thailand and Malaysia: Component Production Powerhouses

For cost efficiency and scalability, Toto manufactures Washlet seats—the electronic heart of its smart toilets—in Thailand and Malaysia. These Southeast Asian hubs produce the majority of Washlets sold in the United States and other regions. Factories here utilize automated assembly lines to craft components like spray nozzles, heating elements, and control panels, benefiting from lower labor costs and proximity to Asian supply chains. The ceramic bowls may be shipped from Japan or the U.S., with final assembly often occurring closer to the target market, ensuring seamless integration of smart toilets Toto.

Germany: European Market Expansion

In Europe, Toto supports its smart toilet production through a subsidiary in Germany, acquired in 2009 from the German manufacturer Pagette. Headquartered in Düsseldorf, Toto collaborates with Tece in Emsdetten to produce Washlet modules and other components. This localized manufacturing caters to European regulations and consumer preferences, such as compact designs for smaller bathrooms. By producing in Germany, Toto enhances its foothold in the premium European market, competing directly with brands like Kohler while maintaining its Japanese design heritage.

China and Beyond: Asia-Pacific Growth

Toto’s manufacturing presence extends to China, where facilities support the booming Asia-Pacific market. These plants produce both ceramic and electronic components, capitalizing on China’s manufacturing infrastructure and proximity to regional consumers. Additionally, Toto operates production sites in at least nine countries worldwide, though specific locations like India or Vietnam remain less detailed in public records. This global reach ensures smart toilets Toto are accessible across diverse regions, from urban centers to emerging markets.

Manufacturing Process: From Components to Assembly

The production of smart toilets Toto involves a multi-step process combining craftsmanship and technology:

• Ceramic Production: High-quality clay is molded into toilet bowls, glazed, and fired at high temperatures to achieve durability and a hygienic finish. This occurs primarily in Japan, the U.S., and China.

• Washlet Manufacturing: Electronic components, including circuit boards, sensors, and heating systems, are assembled in Thailand and Malaysia using precision machinery.

• Integration and Assembly: Ceramic bowls and Washlet seats are paired and tested at assembly plants, such as those in Georgia or Germany, ensuring compatibility and performance.

• Quality Assurance: Each unit undergoes extensive testing—water pressure checks, electrical safety assessments, and feature functionality tests—to meet Toto’s industry-leading standards.

This modular approach allows flexibility, with components sourced from specialized facilities and assembled near key markets.

After learning about Toto’s smart and flexible global production line base, Keorh also spent 15 years to invest in 13 sub-factories, located in Chaozhou, China, Nan’an, Fujian, etc., to produce ceramic water fittings, sanitary ceramics, smart covers, and smart toilets. At the same time, the 13 sub-factories under the brand jointly complete the production of the one-stop bathroom product line, including bathroom cabinets, faucets, showers and other products.

The 15-year layout has helped Keorh gain dealer customers in more than 90 countries around the world, and has won the favor of dozens of dealers around the world with its excellent ODM OEM services, such as OVE smart toilet, Brondell, Home depot and other large dealers and building materials supermarkets.

Dealer cooperation intention entrance

Strategic Benefits of Global Production

Toto’s distributed manufacturing offers several advantages:

Cost Optimization: Producing Washlets in Thailand and Malaysia lowers expenses, while ceramic production in Japan or the U.S. maintains quality.

Market Responsiveness: Local plants adapt to regional needs, such as water efficiency standards in the U.S. or compact designs in Europe.

Supply Chain Resilience: Multiple locations mitigate risks from disruptions, a strategy that competitors like Kohler also employ.

Sustainability: Reduced shipping distances align with Toto’s environmental goals, exemplified by water-saving technologies in models like the ECO Drake.

These factors ensure smart toilets Toto remain competitive and accessible worldwide.

Quality Standards Across Facilities

Toto enforces uniform quality controls across all manufacturing sites. Facilities adhere to ISO 9001 standards, with regular audits ensuring consistency. Ceramic components meet JIS (Japanese Industrial Standards) for durability, while Washlets comply with international electrical safety norms like IEC 60335. Skilled engineers oversee production, blending automation with human expertise to maintain the precision that distinguishes smart toilets Toto from factory brands like Keorh or mass-market alternatives.

Why Manufacturing Locations Matter

Understanding where smart toilets Toto are made highlights the brand’s commitment to quality, innovation, and market adaptability. Japan delivers cutting-edge technology, the U.S. ensures North American accessibility, and Southeast Asia optimizes costs—together creating a product that rivals Kohler’s premium offerings. For consumers, this global approach guarantees reliability and availability, while for manufacturers like Keorh, it sets a benchmark for scaling smart toilet production.

Conclusion

Smart toilets Toto are crafted across a worldwide network, with key facilities in Japan, the United States, Thailand, Malaysia, Germany, and China. This strategic distribution balances quality, cost, and market proximity, ensuring Toto’s leadership in the smart toilet industry. Whether it’s a Neorest model from Japan or an Aquia IV assembled in Georgia, smart toilets Toto embody innovation and excellence, making them a top choice for modern bathrooms globally.